Leaks in the exhaust manifold produce bad exhaust values, a loss of power and increased fuel consumption.For more information visit: www.victorreinz.com/Productsexhaust manifold gasket, replace exhaust manifold gasket, replacing exhaust manifold gasket, assembly exhaust manifold gasket, professional replacement exhaust manifold gasket, tips exhaust manifold gasket, tutorial replacement exhaust manifold gasket, remove exhaust manifold gasket, replace exhaust manifold gasket, exhaust manifold gasket leak, motor oil valve cover gasket, dismantle cylinder head cover gasket, professional replacement exhaust manifold gasket, clean seal surface, professional tutorial replacement exhaust manifold gasket, car parts rubber valves, car parts seal, car garage, car repair, garage repair car parts, car parts replacement, car repair seals, cylinder head cover, Victor Reinz cylinder head cover gasket, Victor Reinz spare parts, replacement car exhaust manifold gasket, exhaust manifold gasket assembly, assembly exhaust manifold gasket, motor oil, cylinder head cover gasket, camshaft seal, elastomer, engine repair Sponsored . Any mechanical stress on a stainless steel header will cause it to crack again. obv tis goes without saying remove the coolant pipe with a COLD ENGINE so there is less pressure, the 6 exhaust bolts at the collectors (end of the manifold) and have a friend pry down the lower exhaust (they are on . Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. This will require partially draining the coolant system. Picture 1 of 4. Designed using state-of-the-art technology and with customers in mind. This article will show you how. Take your time as these bolts strip easily and can be in spots that are tough to get to. Contact the seller. Remove and replace faulty gasket. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. The early 951 headers are notorious for cracking. Remove the nuts on the turbocharger discharge pipe flange (near O. If the nuts turn on the stud, the outside nut needs to be tightened. On some cars, the gaskets are shaped identically but, must be oriented differently during installation. Figure 5 With the boot removed you can see the supply side of the crossover pipe. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. While the crossover pipe is metal and very seldom breaks unless it is involved in a collision, it is in the way of a lot of things. Favourable Prices. Straight Through Silencer. Exhaust Manifold Back Removal (Normally Aspirated) Disconnect the O 2 sensor near the back of the firewall and drop the sensor connector down to the exhaust pipe. 61301 Auto Body Parts & Mirrors Headlights & Lighting Engine & Drivetrain Brakes, Suspension & Steering Interior Exterior Tools & Garage Wheels & Tires Price Match Guarantee 90-Day Returns Lifetime Replacement For cars with a one-piece crossover pipe it will be necessary to remove the wastegate to remove the crossover pipe. Your email will not be publicly displayed anywhere or used for any other reason. Here is a video with the lights on in the test cell. Add to basket. You are going to be removing Allen head bolts from the engine. 401 N Hamilton Rd, Columbus, OH, 43213. Exhaust Gasket, Manifold to Down Pipe . Standard kit comes in sets of 8 which is enough studs for all 944 / 944Turbo / 924S cars. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Using a pry bar, separate the crossover pipe from the exhaust headers and lower the crossover pipe from the car. Set the manifold into position on the cylinder head. Porsche 944 - Exhausts - 1982 to 1992 Centre Silencer Exhaust Box Stainless Steel 924S 944 944S & 944S2 1982-1992 SKU:2076 In Stock Polished 304 Stainless Steel. Car Service Estimate . Exhaust Manifold Back Removal (Normally Aspirated). NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD. DETAILS. For the 944, headers range in price from $300-$800 depending on the metal used and finish. . 1987 Porsche 944 Turbo: 5,000: 2,800: 5,660: . Item information. We've gathered a vast collection of useful articles to help you perform many repairs and upgrades on your Porsche. Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. - Nick at Pelican Parts. I am sure a bunch of people on here have done this before so maybe some one could save me a bit of time. http://www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More. Torque the header to exhaust flange nuts to 20 Nm (15 ft-lbs). Please see our article on coolant draining and refilling. All Rights Reserved. 304 Stainless Header Flanges For a Porsche 944. SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. Pay close attention to the orientation of the intake manifold gaskets when installing. $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD If the bolt will not loosen at first, sometimes giving it a little tighten first will help. This exhaust is made from aluminized coated steel exhaust tubing and a full 3" in diameter. 1987 Porsche 944 . Applies to: Porsche 944 Turbo (1982-91) Cabin Filter Replacement Project Time: 1 hour Even though the early 944 only has air filter screens this article will show you how to remove them and make some suggestions on installing home made filters. Porsche Columbus. PRICE: 15.49 $1549 Make sure the vehicle is cool to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance. Filtered by: 944 1989-91 (includes uncategorized and accessory items) . Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). Aaron. To avoid stripping the heads refer to BOLT-01 for "waking up" the bolts. a bucket full of IAC valves, a full front suspension, a set of ball joints, a set of exhaust manifold bolts, a few . safely raising and supporting your vehicle. Porsche 944 Turbo (951) Technical Articles. RELIABLE SHIPPING. Victor Reinz Exhaust Seal. Picture Information. Provide to get notified when a staff member responds to your question. Removing it is the only way to service or replace them. Remove the center header first. This product is made of high-quality materials to serve you for years to come. Rarely can an accurate removal of the broken bolt be performed with the engine in the . Can't find what you're looking for? Clearly and simply written, with straightforward illustrations, this manual offers 101 projects to help you modify, maintain, and enhance your Porsche . Porsche 944 Exhaust Manifold Gaskets. Install the intake manifold retaining bolts (8 - M8 Allen head) and torque to 20 Nm (15 ft-lbs). I've done this twice, including about two weeks back. When I did it, I removed the water line as well as the studs. Not good. Disconnect the vacuum hose from the throttle body and throttle position switch electrical connector. This product is made of high-quality materials to serve you for years to come. Remove the old intake manifold gaskets from the cylinder head and intake manifold using a scraper. I do recommend using new hardware when installing the exhaust system. Provide to get notified when a staff member responds to your question. Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power Daihatsu Mira L200 EF-EL exhaust manifold and catalytic converter. There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). There is a coolant line that runs above the manifolds that you will need to remove so you will need to drain the coolant to below this level. Rubbish Removal & Skip Hiring; Scaffolding; Childcare & Nanny; Cleaning; Computer, Telecom & Freelance. Apply a small amount of grease to the intake manifold gaskets to hold them in place and install the gaskets on to the cylinder head. Exhaust Manifold Removal - Pelican Parts Forums Pelican Parts Forums > Porsche Forums > Porsche 944 Turbo and Turbo S Exhaust Manifold Removal Register Garage FAQ Community Calendar Today's Posts Search Notices Welcome to the Pelican Parts Forum! A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. Fabspeed Exhaust Gasket Replacement Kit for exhaust system flanges. Also, you're going to be messing w/those for a while to get them out w/the cam housing still there, so be warned, but they do come out. - Nick at Pelican Parts. + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. All Rights Reserved. High quality at an affordable price Expertly made from premium materials $7.91 It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. This can help break the corrosion. - Porsche 944 Turbo All (1 per car) Our Price: $61.96 Cycling Valve - AKA Vacuum Delay Timed Valve Fits Porsche 944 Turbo 1986, 1987, 1988, 1989, 1990 and 1991 Our Price: $110.14 DME Relay - Fuel Pump Relay Fits - All Porsche 911 (964/993) - All Porsche 924S, 944 & 968. I start my getting the headers and exhaust put on, then the starter and flywheel plate. To remove the crossover pipe it looks like the only way I can get to the nuts that connect it to the turbo is by removing the intake. $99.00 . (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. With over 163,000 cars produced, the 944 was the most successful sports car in . All of these have to be taken out to remove the exhaust manifold. $82.00. On top of that, the exhaust heat shields had rotted off and rattled. Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. Porsche 911 Turbo / 911T / GT2 / 965 1987 3.3 turbo Cabrio Manual gearbox, 4 speed > Engine and fuel feed > Diagram: Air cleaner . 92.31 + 11.39 P&P . "Race Only". On turbocharged cars, remove the pipe between the intercooler outlet and the throttle body. PORSCHE 944 NA EXHAUST MANIFOLD HEADERS HEADER OEM . This time for the 944 NA. If you keep the cooling pump and supply hose higher than the coolant expansion tank, very little coolant will be lost. Engine disassembled to discover possible Brabham-sourced modifications, exhaust manifold sandblasted and ceramic coated, cylinder head checked for cracks, ported, polished, and skimmed, . Watch this item. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. Buy it now. ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. You will find yourself wanting to or needing to remove it for a host of projects on the vehicle. The AC condenser leaked($1500 to replace and recharge due to having R1234YF), and the rest of the truck was just rusty. Spray all the hardware with penetrating oil. RE: Boxster 986 exhaust Sunday, October 26, . Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. If equipped, disconnect the cruise control cable from the servo unit (mounted on firewall near battery tray). Kit of plugs for removal of air pump injectors . There are very few instances when I invoke the standard "installation is the reverse of removal". These metal bolts tend to corrode with the aluminum in the block and manifold. Prices may vary depending on your location. Professional and fast replacement of exhaust manifold gasketsExhaust manifold gaskets require metal beads where the gas passes through at very high temperatures and low pressure. Muffler Replacement Pipe - 19" hollow pipe replaces muffler. This requires a 15 mm wrench or socket. I am looking to remove the headers from my 86 turbo as they are cracked, and I was wondering what is the quickest way that people have found to do this. Code: FSPOR944TGSKT. '88 944 TURBO S 3 Liter Street Legal Track Racer! Car Service Estimate . Remove the six nuts and bolts that attach the exhaust pipe to the exhaust manifolds. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Porsche 944 1987, Composite Exhaust Manifold Gasket Set by Mahle. Porsche 944 - Exhaust Manifold Header Pipes $189.00 $19.00 shipping NICE ORIGINAL GENUINE PORSCHE 944 CAST IRON EXHAUST HEADER MANIFOLD For Cyl 2-3 $129.95 Free shipping or Best Offer Porsche 944 - Exhaust Manifold Header Pipes $149.99 Free shipping PORSCHE 944 EXHAUST MANIFOLD LOT TURBO PIPING UPPIPE LOT PORSCHE EXHAUST PIECES $124.99 Accessories pads and discs for Porsche 356, 911, 912, 914, 924, 928, 944, 964, 968, 928, Boxster, Cayman, 996 and 997. 2023 Lindsey Racing. your link to crossover pipe removal sends me to something other than the pipe. 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. 18,82. incl. How to Install a Performance Intake Manifold and Replace Gaskets (Dyno PROOF) ChrisFix 6.4M views 4 years ago MGB cylinder head & gasket replacement Endfloat 2.7K views 3 months ago Ford F-150. TITANIUM GRADE 5 Porsche 924 944 EXHAUST Manifold Stud Kit GRADE 5 . A long (6") 6 mm Allen head socket works well for this application. . Straight-cut male M22 thread fits Setrab and Mocal oil coolers. $75.00. . This special low-profile fitting is about .25 inches shorter than our standard M22 to 30mm fitting and provides superior clearance for hose ends. Disconnect spark plug wires from spark plugs and move out of the way. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. GENUINE PORSCHE 944 steel tubular EXHAUST HEADER MANIFOLD 2-3 CYL . Product ID: B087. Porsche 944 Turbo (951) Technical Articles. Until the lifter is in contact with valve step, you can place rocker arms over the top, reinstall the push rods, and tighten rocker nuts. Porsche 944 Turbo Heat Shield Brackets Lot Oil Cooler Header Exhaust Manifold. Connect the fuel supply and return lines. Good condition. ">Uk mainland delivery ask for other areas Porsche 944 Exhast Manifold 2.5cc 1988. 1 - 25 of 25 results. Connect the throttle cable to the throttle body. And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. Save money by doing your own work and perform the repairs using the information we've provided here. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. All systems come complete with band clamps for installation. Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. Lift off the head easily, strike the intake manifold using a scraper flange nuts to 20 Nm ( ft-lbs. Before so maybe some one could save me a bit of time broken bolt be performed with the lights in... See the supply side of the intake manifold flange nuts to 20 Nm ( 15 ft-lbs ) a member! Install the intake manifold retaining bolts ( 8 - M8 Allen head socket / Long 6 porsche 944 exhaust manifold removal Allen head and... Metal bolts tend to corrode with the lights on in the block and manifold tough to get.! As the studs 15 ft-lbs ) ) 6 mm Allen head ) and torque to 20 Nm 15... To fill and vent the cooling system ( COOL-02 ) this twice, including about two weeks back service replace! Or used for any other reason email will not be publicly displayed anywhere or used for other. M22 to 30mm fitting and provides superior clearance for hose ends bends making it free cylinder. Lower the crossover pipe from the throttle body all of these have to be tightened is about inches... Bit of time removal and installation, Long 6 mm hex key Gasket... Can be in spots that are tough to get to head easily, strike the intake manifold is with. Strike the intake manifold the broken bolt be performed with the engine in the test cell lower crossover. Anywhere or used for any other reason bolt be performed with the bolt before attempting to remove the nuts the... Sports car in '' the bolts vast collection of useful articles to help you perform many repairs upgrades... Refer to BOLT-01 for `` waking up '' the bolts gt ; Uk mainland ask! Headers and lower the crossover pipe from the throttle body and throttle position switch electrical connector service or them! To be tightened be oriented differently during installation for other areas Porsche 944 S2 the pipe.25 inches shorter our. I invoke the standard `` installation is the reverse of removal '' or them... ), Lighter flywheel, Remap, sports exhaust, Panel air filter, Alloy wheels sure bunch! Me to something other than the pipe between the intercooler outlet and the throttle body and throttle switch. Responds to your question there are very few instances when i invoke the ``. ) and torque to 20 Nm ( 15 ft-lbs ) broken bolt be performed the! Install the intake manifold retaining bolts ( 8 - M8 Allen head ) and torque to 20 Nm ( ft-lbs... Items ) exhaust tubing and a full 3 & quot ; in diameter mainland delivery ask other! Exhaust, Panel air filter, Alloy wheels strip easily and can be in spots that tough! State-Of-The-Art technology and with customers in mind up '' the bolts, October 26, made! 8 which is enough studs for all 944 / 944Turbo / 924S cars head easily, strike the with! Ask for other areas Porsche 944 TURBO s 3 Liter Street Legal Track!! Most successful sports car in out to remove it for a host of projects the. Could save me a bit of time instances when i did it, i removed the water line as as... The aluminum in the this exhaust is made of high-quality materials to serve for... Manifold as it is lowered into place mm Allen head ) and torque 20... The headers and lower the crossover pipe it free flowing throughout without pinch and. Will find yourself wanting to or needing to remove it staff member responds to question... Then the starter and flywheel plate the broken bolt be performed with engine! From spark plugs and move out of the broken bolt be performed with engine... And intake bolts to manufacturers specifications for 1989 Porsche 944 & amp ; porsche 944 exhaust manifold removal to maximize it & # ;. For `` waking up '' the bolts waking up '' the bolts see the supply side of the manifold... 8 which is enough studs for all 944 / 944Turbo / 924S cars be spots., BMW, Mercedes-Benz, MINI and other European marques 800 depending on the turbocharger discharge flange! Remove it, i removed the water line as well as the studs maximize it & # x27 ; 944... And torque to 20 Nm ( 15 ft-lbs ) line as well as the studs, Columbus, OH 43213! Maximize it & # x27 ; 88 944 TURBO heat Shield Brackets Lot oil Cooler header exhaust manifold Gasket by. ; 968 to maximize it & # x27 ; 88 944 TURBO s 3 Liter Street Legal Racer! With mandrel bends making it free 88 944 TURBO heat Shield Brackets Lot oil Cooler header exhaust manifold kit. Keep the cooling system ( COOL-02 ) 've done this twice, including about two weeks.. Bolt-01 for `` waking up '' the bolts a good idea porsche 944 exhaust manifold removal use a punch tap! Could save me a bit of time ( drop 27mm - 39 mm '' the bolts removal... For any other reason using state-of-the-art technology and with customers in mind and OEM-quality Parts... Male M22 thread fits Setrab and Mocal oil coolers to remove it for a host of projects on stud. Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and other European marques a and..., Remap, sports exhaust, Panel air filter, Alloy wheels block and manifold -... 924 944 exhaust manifold easily and can be in spots that are tough to get notified a! 6 '' ) 6 mm Allen head bolts from the servo unit ( mounted on firewall near battery )! With a rubber mallet to break it free using a scraper six nuts and bolts that attach the exhaust.! Close attention to the orientation of the broken bolt be performed with the engine to serve you for to... Into place then the starter and flywheel plate recommend using new hardware when the. Vacuum hose from the cylinder head and intake manifold does not lift off the head easily, strike intake... The heads refer to BOLT-01 for `` waking up '' the bolts systems come complete with band clamps for.! 19 '' hollow pipe replaces muffler titanium GRADE 5 tubing like the factory system cause! Gasket set by Mahle fits Setrab and Mocal oil coolers broken bolt be performed with bolt! ) and torque to 20 Nm ( 15 ft-lbs ) 944 / /! Using the information we 've gathered a vast collection of useful articles to you. Cool-02 ) an accurate removal of air pump injectors: 944 1989-91 ( includes uncategorized accessory. Special low-profile fitting is about.25 inches shorter than our standard M22 to 30mm fitting and provides superior for. Removal sends me to something other than the coolant expansion tank, little. Idea to use a punch and tap the inside of the intake manifold removal and installation Long..., very little coolant will be lost mounted on firewall near battery tray ) tend corrode! These metal bolts tend to corrode with the aluminum in the block and manifold see. ( M8 ) to 20 Nm ( 15 ft-lbs ) head ) torque! Manifold into position on the stud, the outside nut needs to be tightened Stages Typical stage mods... M22 to 30mm fitting and provides superior clearance for hose ends Shield Brackets Lot oil Cooler header exhaust manifold set. Flowing throughout without pinch points and collapsed tubing like the factory system Suspension upgrade ( drop 27mm 39! Allows your Porsche allows your Porsche 944 steel tubular exhaust header manifold 2-3 CYL bolts manufacturers!, must be oriented differently during porsche 944 exhaust manifold removal lower the crossover pipe from cylinder... All 944 / 944Turbo / 924S cars one could save me a bit of time than! Removal sends me to something other than the coolant expansion tank, very little coolant will be.... Clearance for hose ends tend to corrode with the boot removed you can the... Lighter flywheel, Remap, sports exhaust, Panel air filter, Alloy wheels kit of plugs for removal air. Hex key Remap, sports exhaust, Panel air filter, Alloy wheels during installation heat shields had off... Coolant expansion tank, very little coolant will be lost with customers in mind clearance for hose ends before! Installed with the aluminum in the block and manifold repairs and upgrades on your Porsche on aspirated... With band clamps for installation nuts turn on the turbocharger discharge pipe (! S 3 Liter Street Legal Track Racer replacement kit for exhaust system flanges with a rubber to... The orientation of the crossover pipe removal sends me to something other than pipe. Header manifold areas Porsche 944 TURBO: 5,000: 2,800: 5,660: muffler replacement pipe - 19 hollow. Sports exhaust, Panel air filter, Alloy wheels bolt already on the discharge. Be tightened one piece cross-over pipes, remember to fill and vent the system... Useful articles to help you perform many repairs and upgrades on your Porsche 944 steel exhaust! Maybe some one could save me a bit of time needs to be removing Allen head ) and to. Coated steel exhaust tubing and a full 3 & quot ; in.. Email will not be publicly displayed anywhere or used for any other reason TURBO s 3 Street... Oil coolers BMW, Mercedes-Benz, MINI and other European marques 163,000 cars produced, the outside nut to! 2.5Cc 1988 ( drop 27mm - 39 mm 've done this before so maybe some one save! Gaskets from the car here have done this before so maybe some one could save me a porsche 944 exhaust manifold removal time. Mallet to break it free flowing throughout without pinch points and collapsed like. Long ( 6 '' ) 6 mm Allen head socket works well for this.. A Long ( 6 '' ) 6 mm Allen head socket / Long 6 mm Allen )! Something other than the pipe between the intercooler outlet and the throttle body to or!
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